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ISSUE ARCHIVES

JAN / FEB 2001
Volume 44 /  Issue 1

IN THIS ISSUE
Project Articles
Grandfather Clock, Part 3
The Porch Swing
The Kite String Winder

DEPARTMENTS
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Owner’s Gallery
Letters from Owners

Products on Parade
The Shopsmith Lathe Duplicator
 
Academy Notes
Vertical Drill Press Set-Ups
 
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National Woodworking Academy in Dayton, OH
 
Service Pointers
Drill Press/Boring
Machine Tips

 
Safety Tips
Drilling & Boring Tips

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Three New Accessories for Your MARK V
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Copyright 2001.
Shopsmith, Inc.
All Rights Reserved

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Major
Project
Article

A Clockmaker’s Diary
THIRD INSTALLMENT -- The Base Assembly

For the Waist and Base doors, the bottom rail is wider than the top rail, lending a balanced look to the door.  The Base door stiles are 1/4-inch wider than the Waist door stiles.  This adds a little “bulk” to the base.  The width of the vertical front frame stiles will be dictated by the size of the split turnings I used for decorating the Base . . . and by the width of the door opening.   That’s why I needed to design these turnings before I got very far into building the Base.  I want them to look something like the columns on the Hood -- not exact duplicates, though.  That would make them too “busy”.

When I got around to doing the doors, I did a mini-production run on them.  It saved set-up time.  I cut the elliptical contours of the top and bottom rails, then drum-sanded the sawn edges first.  Next, I cut the thumbnail on the inside edge of the door frame.  Had to use the Shaper because of the curved half-ellipse (see Figure 2).

Continue . . .

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View Plans &
Assembly Drawings
 
Overall Dimensions
Base Molding
Base Assembly
Column Pattern
Door Assembly
Door Joint Layout
Door Rail Pattern
Door Stile Profile
Foot Pattern

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Figure 2
 
Forming the thumbnail molding on a door rail. Elliptical shape requires use of the Shaper with starter pin and rub collars for this operation.

(Click on blue link above for a larger version of the image)