Major
Project
Article

Hands On

MAR/APR 2003
Volume 46/Issue 2


IN THIS ISSUE
Project Articles
Classic Rolltop Desk
Keyed Corner Jewelry Box
Colonial Spice Cabinet

DEPARTMENTS
Ask Smitty
Owner’s Gallery
Letters from Owners
 
Academy Notes
Basic Techniques for Faceplate Turning
 
Service Pointers
MARK V Quill Feed Maintenance
 
Safety Tips
12 Valuable Lathe Safety Tips

What's New
Wall Mounted Storage System for Tables

EDUCATION
Find A Shopsmith Woodworking Academy Near You

National Woodworking Academy in Dayton, OH

ONLINE CATALOGS
Online Accessory Catalog
Request Printed Accessory Catalog
Online Replacement Parts Catalog

MARK V INFORMATION
Find A Shopsmith
MARK V Demo Near You

Request MARK V Information Package

LINKS
Links Worth Visiting
Free Woodworking Tips

FEEDBACK
Contacting Shopsmith

Copyright 2003.
Shopsmith, Inc.
All Rights Reserved

The Classic Rolltop Desk

Here's the crowning piece for our classic Rolltop Desk

Here's the compartmented roll top for the Pedestal Desk base we presented in the January/February, 2003 edition of “Hands-On!”. This attractive and functional topper offers a total of eight Drawers and 11 Cubbyholes that will help it soon become the virtual Center of Organization for your home or office. And, as with the Pedestal Base covered in our previous issue, you can build the Top using only basic woodworking operations.

The Rolltop unit features two major components - 1) the Frame with its Tambour and 2), the Drawer/Cubbyhole insert. We suggest that you complete the Frame with the Tambour first, then build the insert. Let's get started.

1. Select your stock. The materials for this unit should be cut as you progress through the construction steps. We used a high-quality, 3/4" oak veneer plywood for the Sides (D), but you could use solid 3/4" oak, glued up to the appropriate sizes, if you prefer. Just be careful to match the grain as closely as possible with the grain pattern on the Pedestal Sides you built in our last installment.

NOTE: Whether you use plywood or solid wood, to achieve the best appearance, the grain direction on these Sides should be vertical.

2. Make the Rolltop Frame. Start by cutting out parts A through E, according to the List of Materials.

Next, make a cardboard template for the curved tops of the Sides (D), then transfer this pattern to your stock. Use double-stick tape to attach the two Sides together temporarily so you can cut them both at the same time, using your Bandsaw, Scroll Saw or hand-held Saber Saw.

Once you've cut the curves on the two Sides (D), use your Drum Sander to smooth the edges. The Shopsmith Oscillating Spindle Sander Attachment will make this smoothing job go faster and help you “get more mileage”, out of your sanding sleeves, as well.

If you've used plywood to make your Sides, once you've cut them out, finish off all exposed edges (including the back edges and the curved top edges) using matching 3/4" oak veneer tape. Although you could use masking tape or duct tape to hold these veneer strips in position while they dry, special 3-Way Edging Clamps will do a much better job and provide access to the edges so you can wipe off any glue squeeze-out before it dries.

Continue . . .