21. Cut the miters for the front, back and side rails (AA & BB) of the Cart to assembly (See Figure 10). Next, cut out the utensil holder (CC) and condiment holder (DD) pieces. See Figure 10. 22. Using glue and 3/8-inch diameter x 1-inch dowels, put the top assembly together (Z, AA, BB). NOTE: Be sure to apply a liberal coat of glue around all edges of the top (Z) to prevent any moisture or spills from seeping into the laminate substrate. If you're planning to leave your Cart outdoors, use waterproof glue. See Figure 10. 23. Mount the top assembly to the base assembly, using 1-1/4-inch x #8 wood screws. See Figure 11. 24. Mount the utensil holder (CC ) to the side of the top assembly using two 1-1/4-inch x #8 wood screws. See Figure 10. 25. Round the edges of the condiment holder using a belt sander or router and mount it to the laminate top with four 1-1/4-inch x #6 wood screws. See Figure 10. If you prefer, counterbore the screw holes and fill them with wooden plugs. 26. Finish sand the entire Cart. Be careful not to scuff your laminate surfaces in the process. 27. Apply a stain, oil or other finish of your choice. 28. Install the slide-out cutting board/shelf (Q) and glue the 1/4-inch dowel pin into position as a stop. 29. Mount the pulls of your choice on the drawers and slide-out shelf. 30. Mount the casters 31. Enjoy ! |
