Weekend
Project
Article

Hands On

JAN/FEB 2004
Volume 47/Issue 1


IN THIS ISSUE
Project Articles
A New Kitchen
Wooden Utensil Rack & Knife Block/Cutting Board
Gallery Rail Paper Towel Holder

DEPARTMENTS
Ask Smitty
Owner’s Gallery
Letters from Owners
New Baby Workshop Calendar
 
Academy Notes
Clean Cuts - Pt. 4- Using Oriental Waterstones
 
Service Pointers
Keeping Your MARK V Running Smoothly
 
Safety Tips
Router Safety

What's New
Bandsaw Cover and 6" Drum Sander Sleeves

EDUCATION
Find A Shopsmith Woodworking Academy Near You

National Woodworking Academy in Dayton, OH

ONLINE CATALOGS
Online Accessory Catalog
Request Printed Accessory Catalog
Online Replacement Parts Catalog

MARK V INFORMATION
Find A Shopsmith
MARK V Demo Near You

Request MARK V Information Package

LINKS
Links Worth Visiting
Free Woodworking Tips

FEEDBACK
Contacting Shopsmith

Copyright 2003.
Shopsmith, Inc.
All Rights Reserved

Two Handy Kitchen Helpers - Build Both In A Weekend

The Knife Block/Cutting Board
Whether you're slicing, cutting, carving or chopping, you'll be using a knife and a cutting surface of some sort. And since these two items are such an essential combination, we decided to put the two together into a single, universal project.

Start by using your Bandsaw with a 5/8" Resawing Blade to resaw your stock to a 1/2" thickness, then glue up the wider panels you'll need for the Back and Bottom pieces.

NOTE: If you prefer, you can also make these pieces from 3/4" thick stock.

However, the finished project will be heavier for wall-hanging. While you're at it, glue-up the stock for the Knife Block and Cutting Board. Be sure to use waterproof glue when assembling the components of this project. Allow your glue-ups to dry thoroughly, then cut all pieces to final dimension and sand smooth.

Using a Router set-up or Dado Blades, cut the required joinery in the Sides and the Knife Block. If you decide to use your Dado Blades, you'll have to do some hand work with a chisel where the 3/4" groove meets the 1/2" dado on the side (see exploded view). With a sander, round the corners on the Back, Sides and Cutting Board. Cut knife slots in the Knife Block with either a Bandsaw or a handsaw.

Assemble the Knife Holder with waterproof glue and set it aside. Using a 3-In-1 or core box router bit, rout a juice trough around the perimeter of the Cutting Board, as shown in the drawing. You can taper the depth of this trough by tacking or double-stick taping a 1" wide x 1/8" thick strip of scrap wood to the bottom side of the Cutting Board...nearest the edge where you want the trough to be deepest. Using Shopsmith's overhead Routing Set-Up, rout the trough as you normally would, then remove the thin piece of scrap wood. Your trough will be evenly tapered.

Slide the Cutting Board into the 3/4" groove in the Knife Holder. If it sticks, sand or joint a little stock off the edges. Finish with Salad Bowl Finish.

Continue to Materials Lists...

View Plans &
Assembly Drawings

Utensil Rack
Assembly
Hook Detail

Knife Block
Cutting Board
Assembly
Sides
Knife Block Detail

List of Materials

Printer Friendly PDF copy of Instructions (807K)