Hands On
Service Methods and Tips

MAY/JUN 2004
Volume 47/Issue 3


IN THIS ISSUE
Project Articles
Hanging Glass Door Cabinets
Outdoor Duckboards
Adjustable Plant Shelf

DEPARTMENTS
Ask Smitty
Owner’s Gallery
Letters from Owners
New Baby Workshop Calendar
 
Academy Notes
The Ins and Outs of Using Woodturning Chisels
 
Service Pointers
Shopsmith Jigsaw Troubleshooting
 
Safety Tips
All about Respirators and Dust Masks

What's New
Check out our New Online Accessory Catalog

EDUCATION
Find A Shopsmith Woodworking Academy Near You

National Woodworking Academy in Dayton, OH

ONLINE CATALOGS
Online Accessory Catalog
Request Printed Accessory Catalog
Online Replacement Parts Catalog

MARK V INFORMATION
Find A Shopsmith
MARK V Demo Near You

Request MARK V Information Package

LINKS
Links Worth Visiting
Free Woodworking Tips

FEEDBACK
Contacting Shopsmith

Copyright 2004.
Shopsmith, Inc.
All Rights Reserved

Service Pointers
Shopsmith Jigsaw Troubleshooting

Printer friendly PDF copy of article (16K)

PROBLEMS WITH WOOD-CUTTING
Problem
Possible Cause

Solution

Can't keep blade on cutting line

Blade dull

Wrong blade for the job

Twisting blade or pressing against side of blade

Blade inadequately tensioned

Feed rate too fast


Blade guides not properly aligned

Change to new blade

Select proper blade


Use light, forward pressure

 

Apply additional blade tension

Feed slowly using light, forward pressure

Re-align blade guides

Blade won't cut small curves

Blade too wide for cutting small redius

Blade dull

Twisting blade or pressing against side of blade

Change to narrower (smaller) blade

Change to new blade

Feed slowly using light, forward pressure

Blade won't cut straight &/or angle of cut is not as indicated on trunion

Blade dull

Blade not adequately tensioned

Twisting blade or pressing against side of blade

Feed rate too fast


Worktable not tilted as indicated

Blade guides improperly aligned

Repalce with new blade

Apply additional blade tension

Use light, forward pressure

 

Feed slowly using light, forward pressure

Re-adjust worktable angle


Re-align blade guides

Blade leaves uneven cut &/or excessive mill marks on workpiece

Backing stock away from the blade

Blade too coarse

Blade guides improperly adjusted

Hold-down not keeping stock firmly against worktable surface

Cut with steady, light, forward pressure

Change to finer-tooth blade

Re-adjust blade guides


Re-adjust hold-down

PROBLEMS WITH METAL-CUTTING

Problem
Possible Cause

Solution

Cut edge bonds

Insufficient workpiece support around cutting area

Use auxiliary plywood table, as described in "Operations" section of Owner's Manual

Teeth break or wear quickly

Using improper (probably wood-cutting) blade

Select proper (metal-cutting) blade

Excessively rough workpiece edges

Blade too coarse for the job

Select proper (metal-cutting) blade

Continue...