Hands On
Service Methods and Tips

MAY/JUN 2004
Volume 47/Issue 3


IN THIS ISSUE
Project Articles
Hanging Glass Door Cabinets
Outdoor Duckboards
Adjustable Plant Shelf

DEPARTMENTS
Ask Smitty
Owner’s Gallery
Letters from Owners
New Baby Workshop Calendar
 
Academy Notes
The Ins and Outs of Using Woodturning Chisels
 
Service Pointers
Shopsmith Jigsaw Troubleshooting
 
Safety Tips
All about Respirators and Dust Masks

What's New
Check out our New Online Accessory Catalog

EDUCATION
Find A Shopsmith Woodworking Academy Near You

National Woodworking Academy in Dayton, OH

ONLINE CATALOGS
Online Accessory Catalog
Request Printed Accessory Catalog
Online Replacement Parts Catalog

MARK V INFORMATION
Find A Shopsmith
MARK V Demo Near You

Request MARK V Information Package

LINKS
Links Worth Visiting
Free Woodworking Tips

FEEDBACK
Contacting Shopsmith

Copyright 2004.
Shopsmith, Inc.
All Rights Reserved

Service Pointers
Shopsmith Jigsaw Troubleshooting

Printer friendly PDF copy of article (16K)

BLADE AND BLADE GUIDE PROBLEMS
Problem
Possible Cause

Solution

Blade heats-up &/or breaks frequently

Blade guides not properly adjusted

Wrong blade for job

Cutting too tight a radius for blade size

Feed rate too fast

Twisting blade or pressing against side of blade

RMP's too fast

Re-adjust blade guides


Select proper blade

Select smaller blade


Feed slowly using light, forward pressure

Use light, forward pressure

 

Reduce machine speed

Blade slows &/or stops

Blade binding in stock


Turning too tight a radius for blade size

Twisting blade or pressing against side of blade

Upper blade guide too tight

Oil level low

Keep kerf open. Squeezing workpiece can close kerf.

Select smaller blade


Use light, forward pressure

 

Re-adjust upper blade guide


Check oil level. Add oil if needed.

Blade bends in stock

Blade not adequately tensioned

Twisting blade or pressing against side of blade

RPM's too fast

Feed rate too fast


Blade too narrow for thickness of stock

Apply additional blade tension

Use light, forward pressure

 

Reduce machine speed

Feed slowly using light, forward pressure

Select wider blade

Blower not operating

Air pump seal dry or worn

Blower tube disconnected

Blower tube blocked

Lubricate air pump seal. If blower doesn't begin to work, replace seal

Reconnect blower tube


Clean blower tube with pipe cleaner

WORKPIECE PROBLEMS

Problem
Possible Cause

Solution

Workpiece difficult to cut

Blade dull

Wrong blade for job

Twisting blade or pressing against side of blade

Feed rate too fast


Workpiece dense or hard

Cutting too tight a radius for blade size

Change to new blade

Select proper blade

Use light, forward pressure

 

Feed slowly using light, forward pressure

Cutting difficulty is normal. Have patience.

Select smaller blade

Workpiece jumps up-and-down on table

Hold-down not adjusted properly

Cutting too tight a radius or feeding too fast

Not applying adequate downward pressure on workpiece

Blade binding in workpiece

Re-adjust hold down


Select smaller blade. Feed slowly using light, forward pressure

Hold workpiece down firmly on table surface while cutting


Keep kerf open. Squeezing workpiece can close kerf.

Workpiece won't slide easily across worktable

Table insert improperly installed "proud" of worktable surface

Foreign material on worktable surface

Re-install table insert flush with table surface


Clean and apply past wax to table surface.

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