Major
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Hands On

JAN/FEB 2005
Volume 48/Issue 1


IN THIS ISSUE
Project Articles
A Gift For Your Kitchen
Outdoor Deck Chair
Bandsaw Boxes

DEPARTMENTS
Ask Smitty
Owner’s Gallery
Letters from Owners

 
Academy Notes
Hardwood Information You Should Know - Pt 4
 
Service Pointers
Keeping Your MARK V Running Smoothly

Woodworking Technologies
Stepped Dowels

 
Safety
Safety Lessons I've Learned

What's New
Bandsaw Cover and 6" Drum Sander Sleeves

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A Gift For Your Kitchen

Another possibility is to insert a custom stained glass panel into your door frame. Add a faint backlighting effect inside the cabinet to bring some real drama to the kitchen. Your door options are really limitless. For one thing, this is a great place to display some of the hobby talents of other family members. Consider inserting a painting, ceramic tile design, fabric, découpage, embroidery, needlepoint, batik, painted wire mesh, cane or even the family tree.

Mounting the panel to the door frame
As mentioned before, wood expands and can split out of a frame. Therefore, DON'T glue wooden panels to the door frames! Not only must you give the panels room to expand, you must provide the means for them to do so, as well. Here's how.

Clamp the panel into the frame with four #8 x 5/8" roundhead screws and washers. Position the screws a few inches left and right of center at the end grains of the panel, giving the critical dimension (across the grain) as much freedom of movement as possible. Metal panels can be attached the same way, or with glazing points.

Finish
This is the most visible part of the job, so using care is crucial to ensuring quality results. If desired, stain the doors to match the cabinet frames, and be sure not to overlook grooves and edges. Your best bet is to stain the backs of your doors first, so that any minor mistakes will go un-noticed. Once you've mastered the technique, the door fronts will be ready for staining.

After the stain dries, apply a coat or two of polyurethane finish for a deep, glossy look...or use tung oil for a softer, more natural appearance. Both are well-wearing, waterproof finishes that clean up easily.

Installation
When hanging your cabinet doors, enlist the services of a helper to hold the doors in place while you mark hinge screw locations. Don't overlook he placement of other cabinet doors - you'll want to make sure the top and bottoms of those doors align with the one you're hanging. Drill for hardware, then attach all hinges, catches and pulls.

Finally.... Stand back and admire your “new” kitchen. You've earned it!

View Plans &
Assembly Drawings

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Corner Joint Detail
Cabinet Door Frame Assembly


Printer Friendly PDF copy of Instructions (584K)